Modular homes have seen a surge in popularity in recent years as more people look for affordable and sustainable housing options. A modular home is a prefabricated house that is constructed off-site in sections called modules. These modules are then transported to the building site and assembled into a finished home. Modular construction allows for faster build times, lower costs, and more customization compared to traditional construction methods.
When it comes to choosing a modular home manufacturer, there are many factors to consider. You’ll want to look at the company’s reputation, customization options, quality of materials and craftsmanship, floorplan choices, and certifications. The manufacturer should also have a strong network of modular home dealers that can service your area.
We’ve compiled this guide on the top modular home manufacturers to help you research and select the right company for your new prefab home.
What to Look for in a Modular Home Manufacturer
Here are some key things to look for as you evaluate modular home builders:
Reputation & Experience
Look for an established company with a proven track record for quality and customer satisfaction. More experienced manufacturers are more likely to get the job done right the first time. Ask for references and read customer reviews.
Customization Options
Choose a company that offers flexibility in floorplans, finishes, fixtures and more. Customization allows you to add special touches to personalize your modular home.
Quality Materials & Craftsmanship
Modular components should be constructed using quality building materials and standards. Look for sturdy framing, insulation, roofing, siding, windows, doors and more. The precision factory setting allows for tighter construction too.
Energy Efficiency
Many modulars come with energy-efficient features like high-performance windows, extra insulation and LED lighting. This makes them an affordable green housing solution.
Range of Floor Plans
Look for a variety of layouts and sizes to choose from. Having more options makes it easier to find a design that fits your lifestyle needs.
Certifications
Choose a manufacturer that meets certification standards for quality and safety. Ask about ISO 9001 certification and compliance with building codes.
Strong Dealer Network
A manufacturer should have an established dealer network that services your area. This ensures you get assistance through the local sales, permitting and installation process.
Top 12 Modular Home Manufacturers
Based on the above criteria, here are 12 of the best modular home manufacturers to consider:
1. Clayton Homes
As the largest builder of modular and manufactured homes in the U.S., Clayton offers unparalleled customization and over 40 floorplans. Their “i-house” series features modern modular designs with 9’ ceilings and high-end finishes. Customization options include multiple façades, interior colors and trim levels. They have an A+ BBB rating and an extensive dealer network across 35 states.
Location: Maryville, TN
Customization: Highly customizable
Quality: Excellent
Efficiency: Energy Star certified
Plans: 40+ floor plans from 576 to over 3,000 sq. ft.
Dealer Network: 700+ dealers nationwide
2. Cavco Homes
Cavco has built over 50,000 homes across the country, earning a reputation for quality craftsmanship and customer service. Their modular homes boast modern Farmhouse and Craftsman-style exteriors with open floorplans. They use recognized brands like Tyson Homes, Palm Harbor, Nationwide Homes, and Fleetwood for added quality assurance. Homes are certified under the NTA’s strict inspection guidelines.
Location: Phoenix, AZ
Customization: Very flexible customization
Quality: High-end materials & craftsmanship
Efficiency: Green building standards
Plans: 50+ open concept floor plans
Dealer Network: Large dealer network in over 25 states
3. Skyline Champion
As a leader in factory-built housing for over 65 years, Skyline Champion (formerly Champion Home Builders) brings decades of expertise to their modular construction. Their floorplans feature spacious open layouts, lots of natural light, and luxury finishes. All homes are built to meet or exceed HUD codes and local building standards. They have an extensive dealer network with homes installed in 48 states.
Location: Troy, MI
Customization: Flexible options available
Quality: Built to meet or exceed HUD standards
Efficiency: Energy efficient features
Plans: Over 60 floor plans from 500 to 2,728 sq. ft.
Dealer Network: Dealers across 48 states
4. Palm Harbor Homes
Owned by Cavco, Palm Harbor Homes is one of the country’s largest modular home builders with over 1,300 employees. They are known for their wide range of floorplans, quality construction and responsive customer service. New Palm Harbor Signature Series homes boast modern Farmhouse exteriors and 9’ ceilings. Their factory includes a 3-story hotel for pre-finishing interiors with upscale fixtures and finishes before delivery.
Location: Addison, TX
Customization: Wide range of options
Quality: Top notch materials & construction
Efficiency: Built above code energy standards
Plans: 60+ models with 2 to 6 bedrooms
Dealer Network: 300 locations nationwide
5. Excel Homes
Family-owned Excel Homes uses state-of-the-art technology and over 35 years of expertise to build quality modulars efficiently and affordably. Their Excel Green Series offers energy-efficient construction with 2×6 walls, spray foam insulation, tankless water heaters and LED lighting. Floorplans boast spacious kitchens, open dining/living areas, walk-in closets and more. They have an extensive dealer network across much of the Eastern and Midwestern U.S.
Location: Brentwood, NH
Customization: Flexible options
Quality: High quality materials & craftsmanship
Efficiency: Excel Green Series is ENERGY STAR certified
Plans: Over 50 floor plans from 800 to 2,400 sq. ft.
Dealer Network: 300+ dealers across Eastern & Midwest states
6. New Era Building Systems
For over 30 years, Pennsylvania-based New Era has combined old-world craftsmanship with innovative modern technology to construct quality modular homes. They use 3D CAD software and CNC equipment for precision fabrication. New Era Building Systems was Green Certified by the NTA for sustainable construction practices. With 200+ floorplans, you’re sure to find one that fits your needs.
Location: Strattanville, PA
Customization: 200+ floor plans
Quality: Old-world craftsmanship
Efficiency: Green Certified for sustainability
Plans: 200+ plans from 800 to 4,000 sq. ft.
Dealer Network: Northeastern and Mid-Atlantic states
7. Ritz-Craft Corporation
Family-owned for over 45 years, Ritz-Craft brings generations of expertise to their state-of-the-art modular construction. Their homes boast attractive exteriors with vinyl siding in custom color combinations. Inside you’ll find open floorplans with modern kitchens, baths and finishes. Their quality management system ensures every home meets the highest standards.
Location: Jonesboro, PA
Customization: Custom exteriors available
Quality: State-of-the-art construction
Efficiency: Thermally efficient
Plans: Over 40 flexible plans
Dealer Network: Available nationwide
8. Nashua Builders
Since 1980, Nashua Builders has been a modular industry leader in the Northeast. They can handle residential projects of all sizes from single modules to large multi-family complexes. Stick-built components are integrated for a seamless finished product. Homes boast flexible open layouts with luxury fixtures, finishes and the latest appliances. Their quality control ensures every project meets strict criteria.
Location: Nashua, NH
Customization: Versatile designs
Quality: Stick-built integration
Efficiency: Thermally efficient
Plans: Customizable plans
Dealer Network: Northeastern states
9. Commodore Homes
Commodore has been building modular homes for over 45 years with the motto “Exceeding Expectations.” Their Custom Series homes offer flexibility in floorplans and finishes so you can personalize your modular home. Exteriors feature architectural designs including gables, dormers, bay windows and covered porches for added curb appeal. Their rigorous quality control system ensures customer satisfaction.
Location: Clintonville, PA
Customization: Custom Series homes
Quality: Architecturally designed exteriors
Efficiency: Thermal efficient envelope
Plans: 50+ plans or custom designs
Dealer Network: Mid-Atlantic and Northeastern states
10. Simplex Homes
Based in Scranton, PA, Simplex Homes is a trusted modular home builder known for quality construction, innovative design and exceptional service. Their homes come standard with modern amenities like soaring 9’ ceilings, chef’s kitchens with islands, luxury bathrooms, walk-in closets and more. All Simplex homes are designed and built to meet stringent HUD code standards for quality assurance.
Location: Scranton, PA
Customization: Design flexibility
Quality: Built to meet HUD standards
Efficiency: Energy efficient features
Plans: 50+ plans or custom designs
Dealer Network: Northeast & Mid-Atlantic states
11. Moduline Modular Homes
Moduline brings together full-service real estate and modular construction for a streamlined home buying experience. In addition to quality construction, they handle land acquisition, financing, contracting and permitting so you can move right into your finished modular home. Their EcoGreen Series offers additional energy-efficient upgrades and sustainable materials.
Location: Berwick, PA
Customization: Real estate included
Quality: Full-service modular provider
Efficiency: EcoGreen series available
Plans: 45+ designs or custom plans
Dealer Network: Northeastern and Mid-Atlantic states
12. Guerdon Modular Buildings
Part of Guerdon Enterprises, this offsite construction company specializes in commercial, multi-family and healthcare modular buildings in addition to single family homes. Their computer integrated construction automates fabrication for consistency and efficiency. With over 50 years as an industry leader, Guerdon brings expertise and innovation to modular projects of any scope or size.
Location: Boise, ID
Customization: Versatile commercial & residential
Quality: Computer integrated manufacturing
Efficiency: Thermally efficient
Plans: Customizable
Dealer Network: Western U.S.
How to Choose the Best Modular Home Manufacturer
Choosing the right modular home builder is an important decision that will impact your satisfaction throughout the construction process. Follow these tips when evaluating manufacturers:
- Compare multiple manufacturers and get quotes from several companies.
- Look for an established company with a solid reputation and proven track record.
- Ensure they have extensive experience building modular homes, not other products.
- Ask about customization flexibility – can you customize floorplan, finishes, fixtures?
- Review sample floorplans to find ones suitable for your needs and lifestyle.
- Make sure the company uses high-quality building materials and craftsmanship.
- Look for advanced technology and efficiency features like LED lighting, spray foam insulation, energy-efficient appliances, etc.
- Look for third-party quality certifications like ISO or NTA Green verification.
- Make sure they have licensed dealers in your local area to handle permitting and installation.
- Check that installation crews are trained professionals employed by the manufacturer.
- Ask if engineering services are included for site-specific foundation design.
- Compare pricing between different manufacturers and get an estimated total budget.
- Read testimonials and reviews from previous customers.
- Visit model homes or completed projects to view quality and workmanship firsthand.
Taking the time to do thorough research will help you select the ideal modular home builder to construct your new quality residence.
Modular Home Construction Process
Now that you know how to pick the right manufacturer, let’s look at the overall process for building your modular dream home:
Design
Choose one of the manufacturer’s existing model floor plans or customize your own. Select interior finishes like cabinets, countertops, lighting, flooring and paint colors. Add porches, garages or other add-ons if desired.
Fabrication
The home’s modules are constructed offsite in a climate-controlled factory setting using computer-aided manufacturing. This allows for greater efficiency, consistency and quality control compared to traditional onsite framing. Fixtures, cabinets, insulation and utilities can be pre-installed as well.
Transport
Once sections are complete, they are loaded onto trucks for delivery. Transporting modules instead of lumber and supplies reduces environmental impact. Wide load and oversize load permits are obtained as needed.
Site Preparation
While home sections are being constructed, the site is prepared with foundation, utility hookups and necessary permits. This allows your lot to be construction-ready for quick assembly.
Assembly
The modules are trucked to the site and lifted into place by crane. They are affixed securely to the foundation and sealed together to create a single residence. Exterior finishes are completed and landscaping installed.
Finishing Touches
The manufacturer’s team inspects all connections, utilities, fittings and finishes. County inspectors check for compliance with codes. After final approvals, you can move into your quality new modular home!
Going with modular construction means your home is built to the highest standards under controlled factory conditions. This results in an efficiently built, customized home that feels just like one built completely on-site, but with faster construction timelines and cost savings.
Benefits of Choosing Modular Home Construction
Modular building offers numerous advantages over traditional stick-built homes:
Cost Savings – Modulars cost 10-20% less per square foot on average than comparable site-built homes. Factory efficiency, bulk material purchases, minimal waste and faster timelines reduce costs.
Faster Construction Time – Modules can be built concurrently while the lot is being prepared for rapid onsite assembly later. This significantly shortens the overall construction schedule.
High Quality – Constructed in a factory setting allows for greater quality control, precision cutting and automation. Finishes are protected from weather during the building process.
Customization – Modular designs allow flexibility in layouts, fixtures, finishes, facades and more. You can personalize your home’s aesthetics and floorplan.
Eco-Friendly – Modular components generate less material waste. Energy-efficient models conserve resources over the home’s lifetime. Less disruption to the site is another environmental benefit.
Quieter – Modules are tightly sealed with spray foam insulation for improved energy efficiency and less sound transfer between rooms.
Stable Investment – Finished modular homes hold their value just as well as site-built homes. They must adhere to all local building and zoning codes.
Choosing modular construction gives you the quality, customization and speed you want in your new home at a price you’ll love. Be sure to work with a reputable manufacturer who will oversee the entire process from design to finishing. Your modular home will provide comfort, convenience and lasting value for years to come.
Frequently Asked Questions About Modular Homes
Are modular homes cheaper than site-built homes?
Yes, modular homes are typically 10-20% less expensive per square foot compared to traditional construction, thanks to factory efficiency, low waste, and speedy timelines. Cost savings may vary based on factors like location, finishes and foundation type.
How are modular homes constructed?
Modular homes are factory-built in sections called modules that are then delivered to the site and assembled. This allows up to 90% of construction to happen concurrently offsite under controlled conditions. Onsite work involves setting modules, making exterior/interior connections, and finishing touches.
Are modular homes lower quality than site-built homes?
No – modular homes must meet the same local and state building codes and standards as site-built homes. The factory setting enables greater quality control and precision manufacturing not possible onsite. Modulars use the same materials and fixtures as conventional construction.
Can modular homes be customized?
Absolutely. Reputable modular builders allow ample customization of floor plans, facades, interior finishes and fixtures. You can select cabinetry, countertops, lighting, flooring, paint colors and more to personalize your modular home.
How long does modular home construction take?
Modular homes can be completed in about half the time as traditional construction. The ability to work concurrently onsite and offsite in the factory allows for much faster overall timelines. Actual time varies with factors like foundation type, shipment logistics and weather.
Do modular homes look different from site-built homes?
The finished look of a modular home is indistinguishable from a conventionally built home. Modulars feature the same design varieties and architectural details. Unless disclosed, passersby would not know a home was prefabricated offsite into modules.
Can a modular home be moved?
Modulars can be transported to a new location, however moving costs are substantial. The home must be detached from its permanent foundation, prepped for transport, and re-installed on a new foundation at the new site. Local permitting is also required.
What foundation options work for modular homes?
Modulars can be installed on any standard foundation type like a slab, crawlspace or basement. The manufacturer will provide specs needed for proper structural support. Local engineers can adapt the foundation design based on your home plan and lot.
How much does a modular home cost?
Modular home prices typically range from $90 – $200 per square foot. The total cost depends on the home’s size, customizations, finishes, foundation, shipping and assembly. Land acquisition and utility hookups will be additional costs. Get quotes from multiple modular builders for comparison.
Conclusion
Modular homes provide an affordable, convenient and customizable way