Restoring a butcher block countertop brings the warmth and beauty of wood back to life. Butcher block is a timeless choice for kitchens and other spaces, but even high-quality wood needs periodic maintenance. With the right techniques and products, you can refinish a butcher block top to look like new. This article will walk you through the process step-by-step.
Why Refinish a Butcher Block Countertop?
Butcher block countertops are made from hardwood planks glued together. The most common types used are maple, walnut, cherry, and oak. Butcher block offers numerous benefits:
- Beautiful natural wood patterns and grains
- Durable and long-lasting
- Adds warmth and character to a space
- Naturally bacteria-resistant
- Easily repaired and refinished
Over time, frequent use, spills, and cleaning can damage the finish on a butcher block top. Refinishing rejuvenates the wood and protects it from further wear. Signs your butcher block needs refinishing include:
- Dull, dry looking surface
- Noticeable scratches, cuts, and gouges
- Stains that cleaning cannot remove
- Fading or worn finish
Refinishing restores the rich, smooth look of the wood while sealing and protecting it. With proper care and maintenance, a butcher block countertop can last for decades.
Steps for Refinishing Butcher Block
Refinishing a butcher block countertop is a straightforward process that most DIYers can tackle. Here are the basic steps:
1. Remove and Clean
First, remove everything from the countertop. Take out sink bowls, faucets, soap dispensers, and anything else attached. You’ll likely need to disconnect the plumbing.
Thoroughly clean the entire surface using a general household cleaner or degreaser. This removes built-up dirt, grime, and any waxes or oils. Pay special attention to stains. Let the butcher block dry completely.
2. Sand the Surface
Sanding removes the existing finish and any surface scratches or discolorations. Start with 80 or 100 grit sandpaper to efficiently remove the old layer of finish.
Always sand in the direction of the wood grain. Sand the entire surface until smooth and even. Vacuum up the sanding dust.
Finish by sanding again with 180 or 220 grit paper. This creates a soft, smooth wood surface ready for resealing. Sand gently to avoid digging into the wood.
3. Reseal the Wood
Resealing the wood protects it from moisture, spills, bacteria and daily wear and tear. Tung oil and Danish oil are popular options that enhance the look of the wood.
Apply the oil liberally using a clean cloth or bristle brush. Let it soak in for at least 15 minutes. Thoroughly wipe off any excess. Allow the oil to cure overnight.
For extra protection, apply a second coat of oil the next day. Lightly sand with 220 grit paper between coats. Add up to three coats until you achieve the desired look.
4. Apply Finish Coat(s)
Polyurethane and water-based finishes provide a protective top coat. They come in various sheens like satin, semi-gloss, and high-gloss.
Carefully brush on the finish, following the manufacturer’s directions. Maintain a wet edge as you work. Allow a minimum of 8 hours between coats.
Lightly sand with 220 paper to promote adhesion. Add two to three coats for best results. Avoid over-brushing or applying too thick.
5. Reinstall Sink and Accessories
Once the refinishing steps are complete, you can reinstall your sink, faucet, soap dispenser, and any other attachments. Reconnect the plumbing supply lines.
Add sealant around the sink opening to prevent moisture from reaching the wood. Check for leaks after turning the water supply back on. Wipe away any drips or spills immediately.
FAQs About Refinishing Butcher Block
How long does refinishing butcher block take?
With proper prep, sanding, and drying time between coats, expect the process to take 2-3 days. Rushing through steps risks a poor outcome.
What type of sandpaper is best?
Use aluminum oxide or garnet sandpaper. Start with 80 or 100 grit to remove the old finish efficiently. Finish sanding with 180 or 220 grit for a smooth surface.
Can I use water-based polyurethane?
Yes, water-based poly dries faster than oil-based. It also has low odor and cleans up with water. Use at least two coats for adequate protection.
How do I get rid of deep stains?
Try using oxalic acid or bleach to lighten stubborn stains before refinishing. Sanding will also help remove discoloration. Rinse well and allow the wood to fully dry.
Should I seal all six sides?
Yes, sealing all sides of the butcher block prevents warping from moisture absorption. Apply the finish coat to the underside and edges too.
Can I refinish just part of the countertop?
Spot refinishing is possible but achieving an even, uniform look can be tricky. Refinishing the entire surface is best.
Maintaining a Refinished Butcher Block Countertop
To keep your newly refinished butcher block looking fresh, follow these maintenance practices:
- Wipe up spills immediately to prevent stains
- Use coasters under drinks to avoid water marks
- Avoid harsh cleaners which can damage the finish
- Clean with mild soap and water; rinse well
- Apply mineral oil monthly to moisturize the wood
- Immediately clean up food prep messes
- Use cutting boards to protect from knife marks
- Refinish at the first signs of wear, don’t wait until badly damaged
With regular care and prompt attention to minor scratches or stains, you can go years before needing to refinish again. Properly maintained, a butcher block countertop will provide beauty and durability for the long haul.
Transforming a Worn Butcher Block into a Showpiece
Refinishing a severely worn and damaged butcher block countertop presents a greater challenge but can yield spectacular results. Here are some tips for dealing with extensive issues:
Remove Deep Stains
For ink, dye transfer, colored liquids, or mystery stains that cleaning cannot remove, try using oxalic acid, also called wood bleach. Mix a weak solution and apply to the stain. Let it work for 15-30 minutes then rinse. Repeat as needed.
For the toughest stains, cover with a thick paste of oxalic acid and allow to sit overnight. Deal with mold or mildew stains by using a 1:1 bleach and water solution. Rinse thoroughly.
Fix Deep Scratches and Gouges
Fill larger scratches, chips, and knife cuts with colored wood putty that matches your type of wood. Trowel it into the damaged areas, let dry, then sand flush. Dents can be steamed out using a damp cloth and clothes iron.
Eliminate a Burned Finish
Over-sanding or lingering too long in one spot can burn the existing finish, leaving dark marks. Use a plastic paint scraper to remove the damaged layer. Avoid scraping too deeply. Follow up by hand-sanding.
Remove a Discolored Finish
A finish turned orange-ish or yellowed can be removed by chemical stripping. Apply the stripper and allow it to work before scraping away the softened finish. Ventilate the area and follow safety precautions.
Level Uneven Surfaces
For low spots or uneven boards, use painters tape and plastic sheeting to mask off the undamaged areas. Fill the problem spots with colored wood filler and allow to dry thoroughly. Sand until level with the surrounding boards.
Replace Badly Damaged Boards
For badly warped, cracked, or rotten boards, replacement will be necessary. Cut out the damaged section with a circular saw. Cut replacement boards to fit. Glue and clamp into place overnight. Sand edges smooth after the glue dries.
While challenging, none of these issues are insurmountable. With time, patience, and skill, you can overhaul even a severely neglected butcher block countertop. The results will revitalize your kitchen or workspace.
Conclusion
Butcher block countertops bring warmth and utility to kitchens, bars, islands, desks, and more. When properly maintained, they can last a lifetime. But even the highest quality wood needs periodic renewal to look its best. Refinishing restores natural beauty while protecting the wood for years to come.
Refinishing butcher block is an achievable DIY project for most homeowners. Following the steps for preparing, sanding, and applying protective finishes transforms a worn, damaged countertop into a like-new showpiece. With routine care, you should only need to refinish every few years or so.
Butcher block offers timeless appeal. Once restored, this classic countertop material regains its welcoming look, showcasing the depth and richness of natural woodgrain patterns. The refined, smooth surface and sealed finish make an ideal, durable work area for meal prep, office tasks, crafts, and more. Don’t replace that worn butcher block – renew its beauty and utility instead!